Precision Molding, Crafting Exceptional Quality

Metal die-casting is a highly efficient and precise manufacturing process that involves injecting molten metal into molds under high pressure to rapidly produce complex, high-accuracy metal components. This technology is suitable for a variety of materials, such as aluminum, zinc, and magnesium alloys, and is widely used in industries like automotive, electronics, home appliances, and industrial equipment. Metal die-casting not only offers high production efficiency but also ensures products with excellent strength, surface finish, and dimensional consistency. Choose metal die-casting to make your products stand out in performance and quality!

Our Metal Die-Casting Technology

Mold Design and Manufacturing

1.Mold Design: Use CAD software to design the die-casting mold based on product requirements, determining the cavity, gating system, and cooling system.
2.Mold Manufacturing: Manufacture the mold using high-precision machining equipment (e.g., CNC machines) to ensure dimensional accuracy and surface quality.

Material Preparation

1.Alloy Selection: Choose the appropriate metal alloy (e.g., aluminum, zinc, or magnesium alloys) based on product performance requirements.
2.Melting: Heat the metal material to a molten state, strictly controlling the temperature to ensure good fluidity of the molten metal.

Die-Casting Process

1.Mold Clamping: Install the mold on the die-casting machine and close the mold.
2.Injection: Inject the molten metal into the mold cavity under high pressure, typically ranging from tens to hundreds of megapascals (MPa).
3.Cooling: The molten metal rapidly cools and solidifies within the mold.
4.Mold Opening: Open the mold and remove the formed part.

Post-Processing

1.Deburring: Remove burrs and flash from the formed part.
2.Surface Treatment: Perform surface treatments such as polishing, sandblasting, or plating as needed to enhance appearance and performance.
3.Heat Treatment: Apply heat treatment (e.g., aging) to some products to improve strength and hardness.

Quality Inspection

1.Dimensional Inspection: Use measuring tools (e.g., calipers, CMM) to check if the product dimensions meet requirements.
2.Visual Inspection: Inspect the surface for defects such as pores or cracks.
3.Performance Testing: Conduct strength, hardness, and other performance tests to ensure the product meets usage requirements.

Product Delivery

Package the inspected and qualified products for delivery to the customer or the next production step.

Our technological advantages

1.Metal die-casting has a short production cycle, making it suitable for mass production, significantly improving production efficiency.
2.It is highly automated, reducing manual intervention and lowering production costs.

1.It can produce complex-shaped, dimensionally accurate components, reducing the need for additional processing.
2.Flexible mold design allows it to meet diverse product requirements.

1.Die-cast parts exhibit high strength, high hardness, and excellent surface finish.
2.It is suitable for a variety of metal materials, such as aluminum, zinc, and magnesium alloys, meeting the performance requirements of different industries.

Our equipments

Material Preparation
Post-Processing
Design and Programming
Die-Casting Process
Quality Inspection

our team

Aluminum Extrusion

Laser Cutting

Injection Molding

CNC Machine Tool Production

Metal Die Casting

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